Testing

As a Leader in Testing, Jayasree Reva Phoenix Metrology Private Limited offers our experience, providing a broad range of services to Clients.

Jayasree Reva Phoenix Metrology Private Limited, is one of the India's leading NABL accredited, independent laboratory specializing in material testing. We provide quality services when it comes to Mechanical (NABL Accredited), Chemical, Metallographic, Corrosion Testing, Failure analysis (work in progress).

Our laboratory is equipped with state-of-the-art machinery as per National and International standards, that provide our clients with accurate and reliable results. Our global network of testing facilities, staffed by knowledgeable and experienced personnel will help you to reduce risk, shorten the lead time to market and demonstrate the quality and safety of materials, components of products.

JRPM provides a comprehensive range of Mechanical Testing services. The mechanical testing facility consists of universal testing machine, Rockwell hardness tester, Brinell cum Vickers hardness testing machine, Micro Vickers hardness testing machine, Impact testing machine, etc. JRPM also conducts a Tensile Test for determining the strength and ductility of the material and provides a precise determination of Proof Stress by the attachment of electronic extensometers. JRPM carries out mechanical tests such as Tensile Test, Welder Qualification test, Welding Procedure Qualification Tests, Bend Tests, Compression Tests, Flaring and Flattening Tests on Universal testing machine.

The mechanical testing teams at JRPM understand the requirements of various national & International codes for testing like IS, ASTM, DIN, EN, API, ASME, AWS. Superior technology, responsive versatility, and quality performance to ensure reliable and fast turnaround to provide quick and accurate test results. Experienced technicians at JRPM are capable of low-stress grinding, machining sub-size specimens, and very close tolerances. JRPM has designed several fixtures for tensile testing of end products without machining them to tensile test specimens.

Testing professionals at Jayasree Reva Phoenix Metrology Pvt Ltd are well-versed with the requirements of various national & International codes for testing such as IS, ASTM, DIN, EN, API, ASME, AWS

Mechanical Testing Laboratory

Jayasree Reva Phoenix Metrology Private Limited performs a wide range of Mechanical Testing activities.

Tensile, Yield, Proof (0.2%, 0.5%, 1%), Elongation, Reduction Area, Compression test, Procedure qualification record (PQR), Welding Procedure Specification (WPS), Bend Test(Transverse bend, Side bend, Face bend, Root bend)

Hardness Test includes Rockwell hardness (HRA, HRB, HRC) Rockwell superficial hardness (HR15T,HR30T, HR45T, HR15N,HR30N, HR45N,) Brinell Harness Test, Vickers Hardness Test, Micro Vickers Hardness Test.

Impact test: Charpy Impact Test (U- Notch V-Notch) in accordance with ASTM Standards Pull out and Push out Test, Drift expansion test, Flattening and Flaring Test, Fracture Test, Re-bend Test, Macro Structure.

Mechanical Testing Laboratory

Jayasree Reva Phoenix Metrology Private Limited performs a wide range of Mechanical Testing activities.

Tensile, Yield, Proof (0.2%, 0.5%, 1%), Elongation, Reduction Area, Compression test, Procedure qualification record (PQR), Welding Procedure Specification (WPS), Bend Test(Transverse bend, Side bend, Face bend, Root bend)

Hardness Test includes Rockwell hardness (HRA, HRB, HRC) Rockwell superficial hardness (HR15T,HR30T, HR45T, HR15N,HR30N, HR45N,) Brinell Harness Test, Vickers Hardness Test, Micro Vickers Hardness Test.

Impact test: Charpy Impact Test (U- Notch V-Notch) in accordance with ASTM Standards Pull out and Push out Test, Drift expansion test, Flattening and Flaring Test, Fracture Test, Re-bend Test, Macro Structure.

Computerized universal testing machine (utm)

Range of Equipment:

• Jayasree Reva Phoenix Metrology Private Limited has the capability to test up to 600 kN using computerized UTM with a least count of 0.001 kN

Properties determined:

• Tensile Strength 
• Yield Strength 
• 0.2% & 0.5% Proof Stress 
• % Elongation & Reduction 
• Compression Strength 
• Bend Test (Root, Face & Sideband) 
• Re-bend Test 
• Crush Test 
• Flattening, Flaring & Drift Test

Impact testing machine

Range of Equipment:

• 2 to 300 J 
• Verified by NIST.

Capability of the Equipment:

• Charpy Impact Test for both “U” & “V” Notched Specimens 
• Charpy impact test in weld and HAZ locations 
• Ability to test with a temperature range of (RT to -196°C) 
• Notch Verification done using profile projector.

Brinell hardness test

Range of Equipment:

• 250 to 3000 kgf (10mm & 5 mm) 
• Touch screen Brinell Hardness tester.

Capability of Testing:

• Jayasree Reva Phoenix Metrology Private Limited has capability to test Brinell Hardness from 100 to 600 HBW 
• Standard Test blocks available 
• HBW 10mm / 300 kgf - 3 ranges 
• HBW 5mm / 750 kgf - 3 ranges

Vickers hardness test

Range of Equipment:

• 5 kg to 50 kg 
• HV 5, HV 10, HV 20, HV 30 &HV 50 
• Touch screen Vickers Hardness Tester

Capability of Testing:

• Jayasree Reva Phoenix Metrology Private Limited has capability to perform Vickers hardness test with a range of 100 to 800 HV 
• Standard Test blocks available 
• HV 10 - 3 ranges 
• HV 20 - 2 ranges 
• HV 30 - 3 ranges

Micro-Vickers hardness test

Range of Equipment:

• 0.01 kg to 1 kg 
• HV 0.01, HV 0.02, HV 0.05
• HV 0.1, HV 0.2, HV 0.3, HV 0.5& HV 1 
• Touch screen Vickers Hardness tester.

Capability of Testing:

• Jayasree Reva Phoenix Metrology Private Limited has capability to perform Micro Vickers hardness test with a range 100 to 1000 HV 
• Standard Test blocks available 
• HV 0.3 - 4 ranges 
• HV 0.5 - 4 ranges 
• HV 1 - 3 ranges

Rockwell hardness test

Range of Equipment:

• 15 kgf to 150 kgf (Diamond & 1/16” Ball Indenter) 
• Fully automated Rockwell Hardness Testing machine.

Capability of Testing:

• Jayasree Reva Phoenix Metrology Private Limited has capability to perform Rockwell hardness Test with scale of HR30N, HRA, HRB & HRC 
• Standard Test blocks available 
• HRA - 3 ranges 
• HRB - 3 ranges 
• HRC -3 ranges 
• HR 30N - 1 ranges

PR2 Testing of Api Spec 6a Valves & Other Equipments

Annex f – Design validation procedures

Api spec 6a - pr1 & pr2

Salient Features

Reva Phoenix Metrology, in collaboration with its Major Valve partner offers an automated - computer controlled Valve test facility to evaluate Valves as required by API Spec 6A: Specification for the Wellhead & Christmas Tree Equipment – Annex F - Design Validation Procedures, PR1 & PR2 levels.

The Valve test facility is designed to accommodate up to 7-inch, 25,000-psi, Valves, Hydraulic & Pneumatic Actuators, as well as other test fixtures. Fixture testing on stem and bonnet seals can also be performed under API-6A. Test components are installed in a fail-safe hydraulic system with high-pressure, pneumatically operated valves that direct pressure to the upstream and downstream sides of the test item, according to API Spec 6A requirements

The computer system and customized software automatically control the required testing parameters. In case, ifa leak beyond the preset limit is detected, the program initiates a troubleshooting routine to locate the leak source of the problem. If it appears that the leakage occurs from a seal seating problem, the computer cycles the valve several times and restarts the test. If the leakage persists, the test is shut down, detailing with necessary reports.

An indigenously designed environmental chamber is an integral part of the test loop. Used during the temperature extreme test phases, the insulated chamber contains heating elements and cooling coils that enable to attain the required temperatures.

Annex F for API Specification 6A requires precise measurement of leaks across the gate and seat of the test valve.

Reva Phoenix Metrology has designed and developed a leak detection system that uses a precision low-pressure transducer to measure the change in the fluid head caused by leaks.

API Spec 6A -PR1 &PR2 TESTING

The performance requirements apply to all products being manufactured and delivered for service as per API Spec 6A. The performance verification procedures in this annex are to be applied to designs of products, including design changes. Verification testing specified in Annex F of API Spec 6A is intended to be performed on prototypes or production models.

Performance verification testing, if applicable, shall be performed on prototypes or production models of equipment made in accordance with this International Standard to verify that the performance requirements specified for pressure, temperature, load, mechanical cycles and standard test fluids are met in the design of the product.

Performance verification testing shall be conducted on full-size products or fixtures that represent the specified dimensions for the relevant components of the end product being verified, unless otherwise specified.

The actual dimensions of equipment subjected to verification testing shall be within the allowable tolerance range for dimensions specified for normal production equipment. Worst-case conditions for dimensional tolerances should be addressed by the manufacturer, giving consideration to concerns such as sealing and mechanical functioning.

The product used in any pressure test shall be free of paint or other coatings that would impede leak detection and/or leak observation.

For business enquiries, details & test requirement please get in touch with us.